A Manufacturing Productivity Guide - Chapter 3

for preventative maintenance, MOM can both improve performance and minimise downtime.

whole allows for complete automation and provides manufacturing businesses with a more comprehensive view of their operations, resulting in greater efficiency and cost savings. One way of achieving this is by leveraging the capabilities of the Internet of Things (IoT) to integrate front-office, back-office, production management systems and provide manufacturing businesses with a more efficient and effective way to manage, utilise and analyse their data. With DataSwitch, manufacturers can automate various processes such as Advanced Shipping Notices, order confirmation with logistics companies, creation of Bills of Materials, and issuance of works orders to machinery on the shop floor. By integrating an ERP solution such as SYSPRO with a CAD solution, DataSwitch streamlines processes and ensures that machinery operates at its full potential. This allows manufacturing businesses to achieve greater productivity and efficiency, while reducing costs and minimising errors. MOM integration Manufacturing businesses have always tried to eliminate waste by making process adjustments such as 5S, lean manufacturing, and Six Sigma. However, unplanned downtime still occurs, making it challenging to maintain productivity. SYSPRO’s Manufacturing Operations Management (MOM) solution provides a real- time link between the shop floor, ERP system, and management teams. MOM improves visibility by tracking employee and machine performance, allowing businesses to plan more accurately and minimise loss. MOM also captures data to identify patterns and monitor factory performance, integrating with SYSPRO to increase productivity and reduce waste. With automated alerts for machine failure and the ability to customise

The platform enables manufacturers to connect their production systems, automate workflows, and gain real-time insights into their operations. DataSwitch integration can also be leveraged here to further improve these efficiency gains. The ability to integrate DataSwitch with various data sources, such as PLCs, SCADA and MES, enables the capture of real-time data from production processes. This data can subsequently be analysed to provide insights into production performance, quality and efficiency. An example is when DataSwitch is used to as a bridge between production machines (using sensors) and the MES, enabling the data to be transmitted seamlessly from one system to the other. The MES then processes this data and presents it in a visual format on a screen, allowing users to analyse it for trends and patterns. This data can be used to make informed decisions and optimise manufacturing processes to improve efficiency and productivity.

18 | A manufacturing productivity guide

Powered by